How APS Delivers High-Efficiency Blending for Cosmetics Manufacturers

Advanced Powder Solutions (APS) is a trusted contract manufacturer specializing in powder blending, packaging, and labeling for a variety of industries. One of APS’s long-term clients—a global cosmetics manufacturer—needed a more efficient way to process their products. APS provided the solution with GEMCO’s Porta Hopper, a high efficiency blending technology that ensures uniform powder distribution while reducing material loss and processing time.

The Challenge: Finding a Better Blending Process

Six years ago, the cosmetics manufacturer struggled with inconsistent powder blending, leading to customer complaints. Their previous equipment, ribbon blenders, caused high material losses, slow processing times, and quality issues. In the cosmetic powder processing industry, uniformity is critical—poor blending can disrupt particle size distribution, cause ingredient clumping, and affect product performance.

The Solution: APS + GEMCO’s Porta Hopper

APS introduced the manufacturer to precision mixing technology using GEMCO’s Porta Hopper, a custom blending solution designed for bulk powder processing. This ISO-certified manufacturing system eliminates common blending challenges, ensuring consistent and repeatable results with every batch. The dust-tight, portable hopper allows for seamless material handling, reducing downtime and improving efficiency. APS also provided private label manufacturing services, including labeling, analysis, and documentation, ensuring strict adherence to Good Manufacturing Practices (GMP).

GEMCO’s Porta Hopper

The Outcome: Faster, More Efficient, & Reliable Production

After testing APS’s toll processing capabilities, the cosmetics manufacturer was impressed by the speed, consistency, and quality. Their first trial—blending a popular fragranced body powder—exceeded expectations, with a refined texture and superior feel. As a result, they committed to a long-term partnership, relying on APS to manufacture at least 10 different products. The benefits of working with APS and the Porta Hopper were clear:

  • Minimized Material Loss: The Porta Hopper’s discharge system ensures complete emptying without manual intervention, reducing waste and saving resources.

  • Accelerated Blending Times: Using gravity-driven macro blending, APS helps clients process batches faster while lowering energy costs.

  • Enhanced Product Quality: APS ensures precise uniformity in active ingredient distribution, maintaining color, shape, size, and density for consistent performance.

Over the years, APS has become an integral part of this client’s production, handling increasing volumes and expanding its role in their product portfolio. The partnership continues to grow, proving APS’s reliability and commitment to innovation in cosmetic powder processing.

A Trusted Partner in Powder Processing

APS is proud to deliver industry-leading blending solutions with GEMCO technology, helping clients optimize efficiency, reduce costs, and maintain the highest standards. By combining expertise with advanced equipment, APS consistently meets and exceeds expectations—ensuring cosmetics manufacturers can provide high-quality products with confidence.

Danijela Mladenoviccontract manufacturing, powder blending, toll processing, private label manufacturing, cosmetic powder processing, high-efficiency blending, ISO-certified manufacturing, GMP compliance, material handling, packaging solutions, precision mixing technology, bulk powder processing, uniform powder distribution, particle size distribution, blending solutions, advanced powder solutions, GEMCO Porta Hopper, cosmetic formulation, industrial blending, powder mixing efficiency, quality control, reduced material loss, accelerated blending times, optimized production, cosmetic industry solutions