Advancing Green Energy: APS Helps Power a Sustainable Future

The Challenge

A forward-thinking company set out to develop a groundbreaking technology that utilizes ammonia as a clean and renewable fuel source. Their goal? To significantly reduce greenhouse gas emissions and contribute to the global pursuit of Net Zero.

Central to their innovation was a unique process that extracts energy from alumina pellets—a widely used material across industries such as ceramics, catalysts, and abrasives. By treating alumina with nitric acid, they could form a compound capable of releasing oxygen and nitrogen when heated, providing a reliable, emission-free energy source.

However, the process presented a critical challenge: nitric acid is highly corrosive, making conventional stainless-steel equipment unsuitable for large-scale treatment. The company needed an alternative solution—one that would allow them to test their process without compromising equipment integrity.

An Innovative Powder Processing Solution

Seeking an expert in powder contract manufacturing, the company turned to Advanced Powder Solutions (APS). With extensive experience in specialized powder blending, drying, and material transformation, APS devised a strategic testing approach to overcome the corrosion challenge.

Rather than working directly with alumina, APS proposed an alternative compoundlanthanum nitrate, a rare earth salt with properties similar to the alumina-nitric acid mixture but far more stable and less corrosive. This innovative substitution enabled precise testing without risking damage to critical processing equipment.

Turning Ammonia Into Power

The company’s technology leverages ammonia as a high-energy-density fuel, converting it into hydrogen and nitrogen through a catalytic reaction that produces heat and electricity. APS carefully conducted lab-scale tests, using its advanced blending and drying solutions to treat lanthanum nitrate under controlled conditions.

Through meticulous powder engineering, APS successfully demonstrated the feasibility of the process. The result? A consistent, high-quality material that met stringent performance expectations—proving that ammonia-based energy generation is not only possible but scalable for industrial applications.

Results

APS’s expertise in powder material handling enabled the customer to validate their technology and refine their approach before full-scale production. Their commitment to precision, adaptability, and problem-solving helped unlock a new frontier in green energy.

Following the successful tests, the company is now moving forward with commercial implementation, investing in advanced powder processing systems to bring their zero-emission energy solution to market.

Shaping the Future of Renewable Energy

APS stands at the forefront of powder contract manufacturing, bridging the gap between advanced materials and sustainable innovation. With a deep understanding of blending, drying, and powder transformation, APS is driving the next wave of clean energy technologies—helping companies achieve efficiency, scalability, and environmental responsibility.

As industries worldwide seek greener alternatives, APS continues to deliver expert powder processing solutions tailored to the challenges of modern energy production. With precision-engineered processes and technical expertise, APS is helping shape a cleaner, more sustainable future.

If you're looking for expert powder processing solutions that support sustainability and innovation, let's connect and make a difference together.