Optimizing Mixing & Drying for the Dry Bakery Industry
The dry bakery industry depends on precision—every powdered ingredient plays a role in the texture, appearance, and overall quality of the final product. Before these starches and additives reach production, they must be processed with care to ensure consistency, uniformity, and reliability.
For manufacturers, achieving this level of control isn’t always straightforward. Traditional mixing and drying methods can lead to uneven textures, inconsistent flowability, and wasted product, driving up costs and slowing down operations. At Advanced Powder Solutions (APS), we work closely with manufacturers to refine their processes, reduce inefficiencies, and enhance the quality of their powders—all while leveraging industry-leading technology from GEMCO.
The Power of Tumble Mixing & Drying
Mixing and drying are critical steps in preparing powdered ingredients for large-scale bakery production. Take tapioca starch, for example—it’s commonly produced through spray drying, a method that enables high-volume production but often results in inconsistencies in color, texture, and flowability.
One manufacturer in the dry bakery industry encountered these exact issues. Their spray-dried tapioca powder lacked uniformity, making it difficult to achieve the smooth, consistent characteristics required for production. Despite using ribbon blenders and rotary dryers, their results remained inconsistent, plagued by extended processing times, dead spots, and outdated technology.
To solve this, they turned to APS, seeking precise conditioning and drying solutions that could enhance the uniformity of their product.
Reducing Waste & Optimizing Costs
APS conducted specialized testing using GEMCO’s advanced tumble mixing and drying technology, addressing the manufacturer’s specific process challenges head-on. By carefully controlling drying temperatures—keeping them between 150 to 170°F—APS ensured the integrity of the tapioca starch, preserving its flowability while eliminating inconsistencies.
What sets APS apart is our ability to rework powders, minimize waste, and lower rejection rates, all while maintaining high industry standards. Whether it’s tapioca starch or other powdered excipients used in bakery production, we tailor solutions that improve consistency, efficiency, and overall product performance.
The Future of Powder Processing in Bakery Manufacturing
Manufacturers in the dry bakery industry face unique formulation challenges, and the demand for precise mixing and drying solutions will only continue to grow. As new product formulations emerge, innovation in processing will be essential.
APS is proud to be a trusted partner for manufacturers seeking to streamline their powder processing, ensuring every ingredient meets strict quality requirements while optimizing costs and efficiency.
If you’re facing inconsistencies in powdered ingredients, we’re here to help. Contact APS today to explore solutions tailored to your process needs!